Olympus HydroFORM

The Olympus HydroFORM is a versatile ultrasonic testing solution designed for inspecting complex geometries and materials. 

The HydroFORM utilizes phased array technology to deliver high-resolution imaging and precise measurements, making it suitable for applications such as corrosion mapping, weld inspection, and material characterization. HydroFORM is known for its reliability and accuracy in challenging inspection scenarios.

Equipment Type: Ultrasonic Thickness Scanner

Benefits

  • Accessory for phased array ultrasonic testing (PAUT) used in corrosion mapping
  • Detects wall thickness reductions due to corrosion, abrasion, and erosion
  • Provides excellent surface conformance using a water-column design for near-surface resolution
  • Oil and gas pipelines
  • Power generation piping
  • Complex geometries in industrial piping
  • Large diameter pipes
  • Pressure vessels
  • Heat exchangers
  • Corrosion mapping in industrial systems
  • Refinery infrastructure
  • Petrochemical plant piping
  • Oil & gas
  • Chemical plants
  • Infrastructure

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Olympus HydroFORM and RexoFORM: Advanced Phased Array Solutions for Accurate Corrosion Inspection

By bringing a semiautomated phased array solution into the corrosion inspection market, Olympus has introduced a new world of possibilities. Say goodbye to unsafe and unreliable motorized rastering of small UT probes—phased array probes cover a larger surface and can be manually traveled at a safe speed. This solution enables inspectors to be more productive and collect higher resolution data.

The HydroFORM™ and RexoFORM™ are designed to offer the best inspection solution for the detection of wall-thickness reductions due to corrosion, abrasion, and erosion. Olympus’ solution also detects mid-wall damage such as hydrogen-induced blistering or manufacturing-induced laminations, and easily differentiate these anomalies from loss of wall thickness.

The unique quick adjustment device offered by both scanners allows the wedge/probe assembly to be positioned to any curvature greater than 4 in. OD (101 mm).

High Performance Corrosion Mapping for Rough and Uneven Surfaces

The HydroFORM utilizes an ingenious water-column concept that eliminates the need for a wedge, thus providing the benefits of a phased array immersion-tank inspection. 

This concept, which uses a low-flow water supply and consumable gaskets, offers excellent surface conformance and optimized coupling conditions, even on rough surfaces.

By exploiting gate synchronization with the interface echo available in the OmniScan software, the HydroFORM provides optimum near-surface resolution, precision measurements, and an enormous improvement in flaw characterization over conventional UT.

  • Easy gate synchronization with the front wall for OD and ID corrosion monitoring.
  • Wedge reflection is eliminated.
  • Coupling is optimized.
  • Provides excellent near-surface resolution.

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