The Cygnus 1 Ex is an intrinsically safe ultrasonic thickness gauge designed to deliver accurate, through-coating metal thickness measurements, even in the most hazardous environments.
Certified to ATEX, IECEx, and UKEX standards, the Cygnus EX 1 is approved for use in gas Zones 0, 1, 2; combustible dust Zones 21 and 22; and coal mines, which means it can be safely used around flammable gases, dust, and other explosive atmospheres—no hot work permit needed.
Equipment Type: Ultrasonic Thickness Gauge
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Engineered for precision and safety in the most demanding environments, the Cygnus 1 Ex is a trusted solution for ultrasonic thickness measurements where conventional tools fall short.
With its rugged construction and certified intrinsic safety, this gauge is built for industries that operate under strict safety protocols and in potentially explosive atmospheres.
Whether it’s routine inspection or critical asset monitoring, the Cygnus 1 Ex delivers the reliability, durability, and ease of use needed to keep operations running smoothly without unnecessary risks or delays.
The Cygnus 1 Ex is ideal for applications in oil and gas, chemical processing, fuel storage, and mining—industries where safety and measurement precision are critical. It supports Multiple-Echo, Echo-Echo, and Single-Echo modes, enabling accurate thickness measurements even through coatings and heavily corroded materials. Real-time Live A-Scans and B-Scans offer visual confirmation of readings and cross-sectional insights.
Designed for demanding environments, it includes a high-temperature probe that can measure surfaces up to 300°C (570°F). The device also offers user access controls and the ability to save and reload custom setups, streamlining inspections and enhancing safety in explosive or hazardous conditions.
The Cygnus 1 Ex delivers accurate thickness measurements without the need to remove coatings, using Multiple-Echo mode to ignore paint or protective layers up to 20mm thick.
For high-temperature assets, the optional High Temperature Ex Probe allows for continuous readings on surfaces up to 300°C (570°F), with automatic temperature compensation for precise results.
This capability reduces downtime, eliminates unnecessary preparation steps, and supports safer inspections in active, high-risk environments.
The Cygnus 1 Ex offers advanced data logging features designed for demanding inspection workflows.
With support for up to 10,000 measurement points per record, structured grids, and customizable templates, it makes tracking corrosion and material loss more organized and repeatable.
Live A-Scans provide real-time echo signal verification to ensure each reading is valid, while B-Scans give a cross-sectional view of the material for quick visual reference.
Together, these tools improve traceability, reduce uncertainty, and give inspectors the confidence that every measurement counts.
Whether you’re measuring coated steel, corroded metal, or even select non-metals, the Cygnus 1 Ex offers the flexibility needed for reliable results.
It includes Multiple-Echo, Echo-Echo, and Single-Echo modes, each optimized for different surface conditions and materials—from painted pipelines to bare, pitted structures.
The gauge supports a wide range of sound velocities, making it suitable for various metals and certain engineering plastics. This adaptability ensures accurate thickness readings across a broad spectrum of inspection scenarios.
The Cygnus 1 Ex is designed for hazardous environments where accuracy and safety go hand in hand. It’s fully certified to ATEX, IECEx, and UKEX standards, eliminating the need for hot work permits in explosive atmospheres.
At the same time, Cygnus 1 Ex delivers precision up to ±0.1 mm, with flexible calibration options and advanced measurement stability features that ensure reliable, repeatable results.
Whether you’re working on pipelines, storage tanks, or high-temperature assets, you can trust the Cygnus 1 Ex to perform—safely and accurately. Reach out today for pricing and availability.
| Measurement Modes | |
| Measurement Range (in Steel) | 0.031 to 10 inches (0.8 to 250 mm), depending on transducer, material, and temperature |
| Accuracy | ±0.004 inch (±0.1 mm) or 0.1% of thickness measurement whichever is the greatest |
| Resolution | 0.1, 0.05, or 0.01 mm depending on transducer type |
| Materials | Sound velocity from 0.0390 to 0.3543 in/us (1000 to 9000 m/s) |
| Display | 3.5-inch VGA, sunlight-readable color display |
| Transducer Options | Single crystal and twin crystal transducers |
| Connector | Single Dual Coaxial Connector |
| Power Supply | Rechargeable, removable Lithium-Ion battery pack |
| Battery Life | 6–8 hours of continuous measurement |
| Power Rating | 2W |
| Size | 270 x 135 x 80 mm |
| Weight |
| Data Logging: | Stores up to 10,000 measurements and A-scans per record |
| Computer Software | CygLink software for remote logging, A-scan viewing, report generation (PDF), data analysis, and statistical calculations |
| Connectivity | Bluetooth connection for transferring data to a Windows® computer with CygLink |
| Certifications | |
| Operating Temperature | 32°F to 122°F (0°C to +50°C) |
| Storage Temperature | 50°F to 149°F (-10°C to +65°C) |
| Environmental Protection | IP67, Pollution degree 3 |
| Standards Compliance | BS EN 15317-2013 |
| Warranty | 3 years on gauge, 6 months on transducer |
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