{"id":257271,"date":"2024-09-28T10:33:32","date_gmt":"2024-09-28T16:33:32","guid":{"rendered":"https:\/\/mfe-is.com\/?p=257271"},"modified":"2025-04-25T14:01:20","modified_gmt":"2025-04-25T19:01:20","slug":"how-the-pharmaceutical-industry-is-using-drones","status":"publish","type":"post","link":"https:\/\/mfe-is.com\/en_ca\/how-the-pharmaceutical-industry-is-using-drones\/","title":{"rendered":"How the Pharmaceutical Industry Is Using Drones"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"257271\" class=\"elementor elementor-257271\" data-elementor-settings=\"{&quot;ha_cmc_init_switcher&quot;:&quot;no&quot;}\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-26845284 e-con-full e-flex e-con e-parent\" data-id=\"26845284\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-72374a50 elementor-widget elementor-widget-image\" 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class=\"elementor-heading-title elementor-size-default\">How the Pharmaceutical Industry Is Using Drones to Improve Inspections and Cleaning Protocols<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c341c37 elementor-widget elementor-widget-text-editor\" data-id=\"7c341c37\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"et_pb_row et_pb_row_0\"><div class=\"et_pb_column et_pb_column_4_4 et_pb_column_0 et_pb_css_mix_blend_mode_passthrough et-last-child\"><div class=\"et_pb_module et_pb_text et_pb_text_0 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><p>Regular maintenance is essential to pharmaceutical operations.\u00a0This maintenance helps ensure that plant assets remain in\u00a0good working order.<\/p><p>It also helps ensure that no contaminants enter the equipment, which is an essential concern for manufacturing pharmaceuticals.\u00a0<\/p><p><a href=\"https:\/\/mfe-is.com\/maintenance-management\/\">Maintenance management<\/a> in the pharmaceutical industry follows three general steps:<\/p><p><b>1. Collect inspection data<\/b>\u2014collecting data, like photographs or video, showing the condition of assets.<\/p><p><b>2. Analyze inspection data\u00a0<\/b>\u2014review the data collected to make maintenance determinations, including whether defects should be monitored or repaired.<\/p><p><b>3. Perform maintenance work<\/b>\u2014actual repair work to fix defects or other mitigating steps to help stop a defect identified in an asset from getting worse.<\/p><p>Traditionally, the first step\u2014inspection data collection\u2014has largely been made in person, by an inspector physically inspecting assets with their naked eye.\u00a0<\/p><p>Whether the inspection is of the inside of an asset, like a tank or pressure vessel, or of the outside of an asset, like piping or pipe racks, inspectors will wear the appropriate PPE and collect all the visual inspection data they need by looking at the asset following a prescribed method, as well as taking photos or videos reflecting its condition.\u00a0<\/p><p>These traditional methods for collecting inspection data in the pharmaceutical industry come with dangers to the inspector, including confined space entry and work at height on\u00a0scaffolding\u00a0or ropes.<\/p><p>New inspection drones and other robotics solutions are helping pharmaceutical companies improve their inspections by allowing inspectors to collect all the data they need remotely.<\/p><p>The same methods are also being used to support Riboflavin testing (also called Spray Shadow testing), which will be explained in more detail below.<\/p><p>Let\u2019s take a closer look.<\/p><\/div><\/div><\/div><\/div><div class=\"et_pb_row et_pb_row_1\"><div class=\"et_pb_column et_pb_column_4_4 et_pb_column_1 et_pb_css_mix_blend_mode_passthrough et-last-child\"><div class=\"et_pb_module et_pb_text et_pb_text_1 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><h2><strong>How Drones Are Improving Inspections in the Pharmaceutical Industry<\/strong><\/h2><p>Here\u2019s how inspectors and maintenance managers in the pharmaceutical industry are using drones and drone-related software to improve their work.<\/p><h3>During Data Collection<\/h3><p>During data collection, inspectors are using drones like Flyability\u2019s Elios 2 drone to go into hazardous confined spaces and collect high-quality visual data remotely, avoiding the need to enter those areas themselves<\/p><\/div><\/div><div class=\"et_pb_module et_pb_image et_pb_image_0\"><figure id=\"attachment_257272\" aria-describedby=\"caption-attachment-257272\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-257272 size-large\" src=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection-1024x683.png\" alt=\"\" width=\"800\" height=\"534\" srcset=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection-1024x683.png 1024w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection-600x400.png 600w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection-300x200.png 300w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection-768x512.png 768w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/During-Data-Collection.png 1536w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-257272\" class=\"wp-caption-text\">Flyability Elios 2 Drone<\/figcaption><\/figure><\/div><div class=\"et_pb_module et_pb_text et_pb_text_3 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><p>The Elios 2 is a caged indoor drone made specifically for operating in confined spaces. It was designed with collision tolerance features, allowing it to crash while in flight and continue flying unharmed.<\/p><p>In the pharmaceutical industry, the Elios 2 is being used for data collection inside:<\/p><ul><li aria-level=\"1\">Pressure vessels, to collect visual data showing the condition of agitators, mag mixers, and baffles.<\/li><li aria-level=\"1\">Refrigeration containers<\/li><li aria-level=\"1\">Pipe racks and piping, to ensure they\u2019re in good condition and that the ball valves are correctly positioned<\/li><li aria-level=\"1\">Storage tanks<\/li><li aria-level=\"1\">Manufacturing tanks<\/li><li aria-level=\"1\">Other internal areas as needed<\/li><\/ul><\/div><\/div><div class=\"et_pb_module et_pb_text et_pb_text_4 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><h3>After Data Collection<\/h3><p>After data collection, inspectors can use new inspection-focused software to help identify defects and track their specific location within an asset.\u00a0<\/p><p>There is an array of software that supports inspectors for reporting and defect monitoring, including AI-powered software that uses machine learning to detect defects on its own and software like Flyability\u2019s Inspector 3.0, which can pinpoint the location of defects in a sparse point cloud, allowing inspectors to share the precise spot where a flaw is located within an asset.\u00a0<\/p><\/div><\/div><div class=\"et_pb_module et_pb_image et_pb_image_1\"><figure id=\"attachment_257273\" aria-describedby=\"caption-attachment-257273\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-257273 size-large\" src=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection-1024x683.png\" alt=\"\" width=\"800\" height=\"534\" srcset=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection-1024x683.png 1024w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection-600x400.png 600w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection-300x200.png 300w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection-768x512.png 768w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/After-Data-Collection.png 1536w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-257273\" class=\"wp-caption-text\">Here\u2019s a picture of inspector Simon Kumm, Managing Director of InspecDrone, using Inspector 3.0 for the inspection of a hydrogen former at a chemical plant in Germany<\/figcaption><\/figure><\/div><div class=\"et_pb_module et_pb_text et_pb_text_5 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><p>Inspection technology continues to develop, and new advances are leveraging new types of data.<\/p><p>One of the most important innovations for using drones for inspections has been the addition of\u00a0LiDAR sensors\u00a0to drones and other robots, which allow inspectors in the pharmaceutical industry to collect data inside assets that can be turned into detailed 3D maps.<\/p><p>These 3D models can then be used to pinpoint the exact location of defects found in inspection data, allowing maintenance crews and inspectors to return to those spots for future monitoring.<\/p><p>They can also be used to track the changes within an entire pharmaceutical plant over time, creating a detailed digital twin of the plant as it was when it first opened that can be compared to future 3D models, providing a comprehensive history of the physical plant.<\/p><p>Drones outfitted with LiDAR are also leveraging new SLAM technology to create 3D models <a href=\"https:\/\/www.flyability.com\/simultaneous-localization-and-mapping\">in real-time<\/a>, while the drone is in flight. SLAM or simultaneous localization and mapping, refers to a method robots can use to position themselves in three-dimensional space in real-time without any further processing needed.<\/p><p>SLAM gives inspectors the benefits of immediate 3D modeling, without having to wait for long processing periods.<\/p><p>It also provides an accurate depiction of the conditions inside an asset while an inspector is flying through it, allowing them to improve the quality of the inspection data they collect before they begin their analysis.<\/p><\/div><\/div><\/div><\/div><div class=\"et_pb_row et_pb_row_2\"><div class=\"et_pb_column et_pb_column_4_4 et_pb_column_2 et_pb_css_mix_blend_mode_passthrough et-last-child\"><div class=\"et_pb_module et_pb_text et_pb_text_6 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><h2><strong>Using Drones to Improve Cleaning Protocols<\/strong><\/h2><p>One additional use for drones like the Elios 2 in the pharmaceutical industry is to use them for Riboflavin testing, which is one way to ensure that manufacturing tanks are being cleaned properly.<\/p><p>During Riboflavin testing, pharmaceutical personnel have to enter a manufacturing tank twice:<\/p><ul><li aria-level=\"1\">The first time is after the Riboflavin has been sprayed, to ensure that it covers the interior of the tank.<\/li><li aria-level=\"1\">The second time is after the Riboflavin has been cleaned off, to ensure that the cleaning process worked and left no Riboflavin behind.<\/li><\/ul><p>These tests help pharmaceutical companies know that their cleaning protocols actually work, and they\u2019re sufficient for maintaining tanks that are clean and free from contaminants.\u00a0But using a person to enter these tanks is both hazardous and inefficient.\u00a0<\/p><p>A drone like the Elios 2 can quickly fly into a tank for both confirming that Riboflavin has thoroughly covered the tank\u2019s interior, and for confirming that the cleaning process worked and removed all the Riboflavin.\u00a0<\/p><\/div><\/div><div class=\"et_pb_module et_pb_image et_pb_image_2\"><figure id=\"attachment_257274\" aria-describedby=\"caption-attachment-257274\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-257274 size-large\" src=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1024x683.png\" alt=\"\" width=\"800\" height=\"534\" srcset=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1024x683.png 1024w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-600x400.png 600w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-300x200.png 300w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-768x512.png 768w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols.png 1536w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-257274\" class=\"wp-caption-text\">The inside of a manufacturing tank after Riboflavin has been applied<\/figcaption><\/figure><\/div><div class=\"et_pb_module et_pb_text et_pb_text_8 et_pb_text_align_left et_pb_bg_layout_light\"><div class=\"et_pb_text_inner\"><p>Using a drone for collecting data inside tanks during these cleaning protocol tests improves safety by eliminating the need for a person to enter them. It also improves savings and reduces downtimes for the tank.\u00a0<\/p><p>At a pharmaceutical plant in Austria, plant personnel were able to save 60,000 Euros and reduce the time needed for five Riboflavin tests from 10 hours to just four by using the Elios 2 instead of the traditional method for reviewing tanks during the testing.<\/p><\/div><\/div><\/div><\/div><div class=\"et_pb_row et_pb_row_3\"><div class=\"et_pb_column et_pb_column_4_4 et_pb_column_3 et_pb_css_mix_blend_mode_passthrough et-last-child\"><div class=\"et_pb_module et_pb_image et_pb_image_3\"><figure id=\"attachment_257275\" aria-describedby=\"caption-attachment-257275\" style=\"width: 800px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-257275 size-large\" src=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1-1024x683.png\" alt=\"\" width=\"800\" height=\"534\" srcset=\"https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1-1024x683.png 1024w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1-600x400.png 600w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1-300x200.png 300w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1-768x512.png 768w, https:\/\/mfe-is.com\/wp-content\/uploads\/2024\/09\/Using-Drones-to-Improve-Cleaning-Protocols-1.png 1536w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><figcaption id=\"caption-attachment-257275\" class=\"wp-caption-text\">A screen showing the Elios 2\u2019s live feed during a Riboflavin test<\/figcaption><\/figure><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a7acd7e elementor-widget__width-initial pp-toc--content-ellipsis 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class=\"pp-toc\">\n\t\t\t<div class=\"pp-toc__header\" aria-controls=\"pp-toc__body\">\n\t\t\t\t<div class=\"pp-toc__header-title-wrapper\">\n\t\t\t\t\t<h2 class=\"pp-toc__header-title\">\n\t\t\t\t\t\tTable of Contents\t\t\t\t\t<\/h2>\n\t\t\t\t<\/div>\n\n\t\t\t\t\t\t\t<\/div>\n\t\t\t<div class=\"pp-toc__body\" aria-expanded=\"true\">\n\t\t\t\t<div class=\"pp-toc__spinner-container\">\n\t\t\t\t\t<i class=\"pp-toc__spinner eicon-loading eicon-animation-spin\" aria-hidden=\"true\"><\/i>\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t<\/div>\n\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Explore how drones and software transform pharmaceutical plant maintenance, boosting efficiency, reducing downtime &#038; ensuring 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